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Authorized Suzhou distributor · Xinya Electronic Co., Ltd. 📞 +86 15862457677 📫 [email protected]
Xinya AWM Wire Authorized Suzhou distributor · Xinya Electronic Co., Ltd.

LED Lighting Harness | Fixture Wiring Assembly

LED lighting and fixture harnesses: driver-to-board leads, high-temperature fixture wire and IP-rated connectors for indoor and outdoor luminaires.

LED luminaire harness with push-in connectors
Made to drawing. No prices are published and there is no cart. Send the drawing, a sample or a list of from-to points and we will quote the wire, connector, crimp and test method in writing.

LED Lighting & Fixture Harness: what we build

An LED luminaire puts a connector lead within a few millimetres of a surface running at 80 to 120 °C, and the wire has to live there for the life of the fitting. That is why the fixture lead is rarely the same wire as the mains input lead, even though both are inside the same housing.

The catalogue already carries the two styles this application usually needs: UL3485, a 600 V fixture wire rated to 150 °C, and the FEP fluoropolymer lines at 200 °C where the lead sits directly across a hot board. Where the run is cooler, a 105 °C halogen-free mPPE wire works and keeps the smoke contribution down.

Outdoor and industrial luminaires add a second requirement. The lead and the connector have to survive water ingress at the gland, so the assembly is built with an IP67 or IP68 connector series and a potted or over-moulded entry rather than a plain crimp behind a gasket.

How we build it

  • Driver-to-board leads rated for the temperature at the board, not at the terminal
  • IP67 and IP68 connector options with potted or over-moulded cable entry
  • Dimming and control pairs shielded where the driver is a dimmable type
  • Polarity checked and marked on every DC lead before packing
  • Silicone and fibreglass sleeving at the hot end of each lead
  • Board-plug terminations crimped with connector-series tooling

Wire we build this harness on

Every conductor is Xinya wire from this site's own catalogue, so the style inside the harness can be traced to a published data sheet. These are the lines most often specified for this application:

If your drawing names a style that is not listed here, ask — the catalogue published on this site is a subset of what the factory runs, and we can quote against a style number as easily as against a description.

How to get a quotation

Send the drawing, the sample, a photograph with a scale in shot, or a table of from-to points. Our reply names the wire style, the connector series, the crimp specification, the sleeving and the test method, so your engineers can approve the part rather than interpret a description. Nothing on this site carries a price: every harness is quoted against the specification you provide.

Request a harness quotation Not sure which wire? Use the wire selector

Questions buyers ask about led lighting & fixture harness

Which wire should run across an LED board?

UL3485 rated at 150 °C is the usual fixture wire, and the FEP lines at 200 °C cover the hottest positions. A standard 105 °C PVC lead across a hot board will discolour and then crack, which is a warranty claim rather than a saving.

Can you supply waterproof luminaire leads?

Yes. The assembly is built with an IP67 or IP68 connector series, and the cable entry is potted or over-moulded so the seal does not depend on a gasket compressed by hand.

Do you build dimming and control leads?

Yes, usually as a shielded pair or a small shielded multi-conductor run alongside the DC power leads, so the control signal and the switching current do not share a route.

How do you avoid reversing a DC lead?

Polarity is checked on every assembly and the result is marked. On a two-wire DC lead that costs almost nothing; on an installed luminaire it is the difference between a fitting and a scrap.

Is halogen-free wire available for lighting?

UL11027 and UL11028 use halogen-free mPPE insulation and the UL3398 line is halogen-free cross-linked polyolefin. Fluoropolymer insulations such as FEP and ETFE are not halogen-free and we will not label them that way.

Other Appliance & Lighting harnesses

Request a quotation for this harness

Tell us the style, AWG, colour and quantity — or attach nothing and just describe the requirement. We reply to every enquiry.

We use your details only to answer this enquiry. No prices are published on this site.

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Questions & answers

Frequently asked questions

Certifications, lead time, payment, shipping and MOQ — the points buyers ask about most often. If something is still unclear, send us your requirement and we will answer directly. See the full FAQ →

01 Are you a manufacturer or a trading company?

We are a wire harness manufacturer — cutting, stripping, crimping, sealing and testing are all carried out in-house at our Suzhou plant. We are also an authorised distributor of Xinya brand electronic wire, so you can source both the wire and the finished harness from one supplier.

02 What certifications do your electronic wires have?

Our electronic wires carry UL, VDE, PSE and CE approvals, together with RoHS and REACH compliance for the European market; TUV approvals are available for PV and renewable-energy wire. Certificates and test reports are issued by the manufacturer and can be supplied with your quotation on request.

03 How long is the lead time?

For electronic wire, popular styles such as UL1007, UL1015, UL1061 and UL1569 are normally available quickly; other styles, non-standard colours and cut lengths usually take around 7 days. Wire harnesses are made to order, so the schedule depends on your drawing, connector availability and quantity — we confirm it in the quotation.

04 What are your payment terms?

We commonly accept T/T (telegraphic transfer), PayPal and Western Union. Typically a 30% deposit is required before production, with the balance paid before shipment.

05 How do you ship the goods?

Samples and small orders are shipped by international express (DHL, FedEx, UPS, TNT) or by air freight. Larger orders normally go by sea to reduce freight cost. We can quote EXW, FOB, CIF or door-to-door terms and will recommend the option that best fits your budget and delivery date.

06 Do you have a minimum order quantity (MOQ)?

We keep a low MOQ to support your business. Generally the MOQ is 1 piece for standard models, although it may vary slightly for customised products. Small trial orders are welcome.

07 Can you build harnesses to our own drawing or sample?

Yes. We build to print and build to sample — send us a 2D drawing, a BOM, connector part numbers or even a photo of the part in use, and we will assemble, test and quote accordingly.

08 Can I get a sample before placing a bulk order?

Yes. We are happy to build a prototype first so that you can approve the fit, crimp and finish before committing to volume. Send the drawing and the target quantity and we will quote sample cost and lead time.

09 What information do you need to give a quotation?

For wire: the style or UL number, AWG, voltage and temperature rating, insulation, conductor, colour and length. For harnesses: the drawing or BOM, connector brand and part number, terminal and housing type, wire specification, cut length and tolerance, sleeving or tubing, label and packaging requirements, quantity and destination. If anything is unclear we will ask — or propose a construction for you.

10 Do you support OEM / ODM and private labelling?

Yes. We work with customer-specified connectors and brands as well as JST, Molex and HongXing, and can add printed markers, custom labels, printed bags and your own carton artwork for OEM and ODM projects.

11 How do you control quality?

Every order goes through incoming wire inspection, cutting and stripping checks, crimp height and terminal pull-force testing, 100% continuity and open-and-short testing, and a final dimensional and visual inspection. Inspection records can be supplied with the shipment when your project requires them.

12 Can you help with wire and connector selection?

Yes — our engineers help match wire gauge, insulation and temperature rating to your current, voltage and working environment, and select a terminal and housing combination that crimps reliably. Describe the application or send a sample and we will propose a construction.

13 Can you supply cut lengths and custom packaging?

Yes. Wire can be supplied in cut lengths, coils or spools, with PE bags, cartons, pallets and printed labels arranged to suit your warehouse or production line.

14 Do you ship worldwide, and can I visit the factory?

We ship worldwide, with regular shipments to Europe, North America, South-East Asia, the Middle East and Australia. You are welcome to visit our plant in Suzhou, and you can see our production lines in the factory videos on this site.

15 What happens if there is a quality problem after delivery?

Contact us with the order or batch number and photos of the issue. We will check it against our production and inspection records and, where the fault is confirmed on our side, arrange replacement or credit.

Send us your requirement See our production lines

Need wire to a specification?

Send the style, AWG range, colour and length — or your BOM and drawing. We will come back with construction, availability and lead time. This catalogue publishes no prices; every enquiry is quoted directly.

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