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Authorized Suzhou distributor · Xinya Electronic Co., Ltd. 📞 +86 15862457677 📫 [email protected]
Xinya AWM Wire Authorized Suzhou distributor · Xinya Electronic Co., Ltd.

FEP vs ETFE vs PTFE Wire: UL1332, UL1330 and UL10086

FEP, ETFE and PTFE are fluoropolymer materials used when PVC or XLPE cannot meet the temperature, chemical or space requirements of an application. They are not interchangeable simply because all three are described as fluoropolymer wire.

This guide compares published Xinya styles and explains the practical selection factors. For the complete range, see the UL Teflon and fluoropolymer wire family.

FEP, ETFE and PTFE wire comparison

Style Material Voltage Temperature Published AWG range Published construction data
UL1332 FEP 300 V 200 °C 30-12 AWG Insulation wall approximately 0.33 mm; O.D. 0.96-3.04 mm in the published table.
UL1330 FEP 600 V 200 °C 30-12 AWG Insulation wall approximately 0.51 mm; O.D. 1.32-3.40 mm in the published table.
UL10086 ETFE 600 V 150 °C 32-20 AWG Insulation wall approximately 0.26 mm; O.D. 0.72-1.50 mm in the published table.
UL1637 PTFE Confirm exact construction Confirm exact construction Confirm exact construction PTFE-insulated shielded low-voltage construction; request the issued datasheet.

The article separates the known ratings from items that still need confirmation. A PTFE construction can be suitable for very high service temperatures and aggressive chemical exposure, but the applicable voltage, temperature and approval data should always come from the exact product document.

FEP wire: UL1332 and UL1330

FEP is a melt-processable fluoropolymer used for high-temperature hook-up wire. UL1332 provides a 300 V, 200 °C FEP construction from 30-12 AWG. UL1330 provides a 600 V, 200 °C FEP construction over the same AWG range with a thicker insulation wall.

Choose between them by voltage first. UL1332 has a smaller insulation wall in the published table, while UL1330 provides a higher voltage rating for the same temperature class. Confirm the final connector, stripping process and bend radius before selecting the smaller construction.

ETFE wire: UL10086

ETFE is a fluoropolymer with useful mechanical toughness and chemical resistance. UL10086 is published as a 600 V, 150 °C ETFE-insulated style from 32-20 AWG. The insulation wall is approximately 0.26 mm and the overall diameter range is 0.72-1.50 mm in the catalogue data.

UL10086 can be a good fit when a compact 600 V fluoropolymer wire is required and 150 °C is acceptable. It should not be selected only because its diameter is small; check temperature, chemical exposure and the end-product approval requirements.

PTFE wire and high-temperature applications

PTFE is widely recognised for high service temperature and chemical resistance. Xinya lists the PTFE-insulated shielded low-voltage wire UL1637. Because the catalogue data for this construction does not publish the same voltage and temperature summary as UL1330 and UL1332, request the exact datasheet before specifying it for a controlled application.

How to choose a fluoropolymer wire

  • Confirm the maximum conductor temperature, not only the ambient temperature.
  • Start with the required voltage rating and then compare insulation wall and diameter.
  • Review chemical exposure, moisture, abrasion and flexing requirements.
  • Check whether the cable will be stripped, crimped, soldered or potted.
  • Confirm the UL style, file scope and available issued documentation.
  • Match the colour, length and packaging to the production process.

Material selection matrix

Selection factor FEP: UL1332 and UL1330 ETFE: UL10086 PTFE construction: UL1637
Published service temperature 200 °C for the listed FEP styles 150 °C for UL10086 Request the exact construction datasheet
Published voltage 300 V for UL1332; 600 V for UL1330 600 V for UL10086 Confirm the exact construction
Insulation wall Approximately 0.33 mm for UL1332; 0.51 mm for UL1330 Approximately 0.26 mm Confirm the drawing and finished diameter
Typical selection driver High temperature with a choice of 300 V or 600 V construction Compact 600 V construction at 150 °C Specific PTFE material or shielded low-voltage requirement

When to move from XLPE to fluoropolymer

XLPE and halogen-free cross-linked polyolefin constructions are often suitable for elevated-temperature industrial wiring. A fluoropolymer should be considered when the required service temperature, chemical exposure or dielectric requirement exceeds what the XLPE construction can document.

Do not change material only because a fluoropolymer has a higher headline temperature. A thinner wall, smaller conductor or different stranding can change current capacity, mechanical durability and termination performance. Compare the complete construction and confirm the end-product test requirements.

Processing and stripping considerations

Fluoropolymer insulation has different mechanical behaviour from PVC. Stripping, cutting, crimping and soldering processes should be qualified on the exact construction. Confirm the conductor type, insulation wall and finished diameter with the harness or assembly supplier before production.

If the wire will be subjected to repeated flexing, tight bend radii or high-vibration service, request the bend and flex information available for the construction. A material with higher temperature resistance is not automatically suitable for a continuously flexing application.

Certification and documentation

The listed UL 758 AWM styles cite UL File No. E170689 in the manufacturer catalogue. For finished-product approvals, request the issued certificate or datasheet and confirm the exact style and construction. See the certification page for available records.

FAQ

Is FEP better than ETFE?

Neither material is universally better. FEP is used in UL1332 and UL1330 at a 200 °C rating, while ETFE is used in UL10086 at 150 °C with a compact construction. The required voltage, temperature and mechanical environment determine the choice.

Can PTFE replace FEP wire?

Only after confirming the exact voltage, temperature, diameter, mechanical requirements and approval scope. Similar material names do not make two constructions interchangeable.

What should I send for a quotation?

Send the style, AWG, colour, length, temperature, voltage and application. If the wire is used in an assembly, include the drawing or BOM through the request a quote form.

Review the range: browse the fluoropolymer wire family or the full UL AWM wire catalogue.

Questions & answers

Frequently asked questions

Certifications, lead time, payment, shipping and MOQ — the points buyers ask about most often. If something is still unclear, send us your requirement and we will answer directly. See the full FAQ →

01 Are you a manufacturer or a trading company?

We are a wire harness manufacturer — cutting, stripping, crimping, sealing and testing are all carried out in-house at our Suzhou plant. We are also an authorised distributor of Xinya brand electronic wire, so you can source both the wire and the finished harness from one supplier.

02 What certifications do your electronic wires have?

Our electronic wires carry UL, VDE, PSE and CE approvals, together with RoHS and REACH compliance for the European market; TUV approvals are available for PV and renewable-energy wire. Certificates and test reports are issued by the manufacturer and can be supplied with your quotation on request.

03 How long is the lead time?

For electronic wire, popular styles such as UL1007, UL1015, UL1061 and UL1569 are normally available quickly; other styles, non-standard colours and cut lengths usually take around 7 days. Wire harnesses are made to order, so the schedule depends on your drawing, connector availability and quantity — we confirm it in the quotation.

04 What are your payment terms?

We commonly accept T/T (telegraphic transfer), PayPal and Western Union. Typically a 30% deposit is required before production, with the balance paid before shipment.

05 How do you ship the goods?

Samples and small orders are shipped by international express (DHL, FedEx, UPS, TNT) or by air freight. Larger orders normally go by sea to reduce freight cost. We can quote EXW, FOB, CIF or door-to-door terms and will recommend the option that best fits your budget and delivery date.

06 Do you have a minimum order quantity (MOQ)?

We keep a low MOQ to support your business. Generally the MOQ is 1 piece for standard models, although it may vary slightly for customised products. Small trial orders are welcome.

07 Can you build harnesses to our own drawing or sample?

Yes. We build to print and build to sample — send us a 2D drawing, a BOM, connector part numbers or even a photo of the part in use, and we will assemble, test and quote accordingly.

08 Can I get a sample before placing a bulk order?

Yes. We are happy to build a prototype first so that you can approve the fit, crimp and finish before committing to volume. Send the drawing and the target quantity and we will quote sample cost and lead time.

09 What information do you need to give a quotation?

For wire: the style or UL number, AWG, voltage and temperature rating, insulation, conductor, colour and length. For harnesses: the drawing or BOM, connector brand and part number, terminal and housing type, wire specification, cut length and tolerance, sleeving or tubing, label and packaging requirements, quantity and destination. If anything is unclear we will ask — or propose a construction for you.

10 Do you support OEM / ODM and private labelling?

Yes. We work with customer-specified connectors and brands as well as JST, Molex and HongXing, and can add printed markers, custom labels, printed bags and your own carton artwork for OEM and ODM projects.

11 How do you control quality?

Every order goes through incoming wire inspection, cutting and stripping checks, crimp height and terminal pull-force testing, 100% continuity and open-and-short testing, and a final dimensional and visual inspection. Inspection records can be supplied with the shipment when your project requires them.

12 Can you help with wire and connector selection?

Yes — our engineers help match wire gauge, insulation and temperature rating to your current, voltage and working environment, and select a terminal and housing combination that crimps reliably. Describe the application or send a sample and we will propose a construction.

13 Can you supply cut lengths and custom packaging?

Yes. Wire can be supplied in cut lengths, coils or spools, with PE bags, cartons, pallets and printed labels arranged to suit your warehouse or production line.

14 Do you ship worldwide, and can I visit the factory?

We ship worldwide, with regular shipments to Europe, North America, South-East Asia, the Middle East and Australia. You are welcome to visit our plant in Suzhou, and you can see our production lines in the factory videos on this site.

15 What happens if there is a quality problem after delivery?

Contact us with the order or batch number and photos of the issue. We will check it against our production and inspection records and, where the fault is confirmed on our side, arrange replacement or credit.

Send us your requirement See our production lines

Need wire to a specification?

Send the style, AWG range, colour and length — or your BOM and drawing. We will come back with construction, availability and lead time. This catalogue publishes no prices; every enquiry is quoted directly.

Request a quote