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Authorized Suzhou distributor · Xinya Electronic Co., Ltd. 📞 +86 15862457677 📫 [email protected]
Xinya AWM Wire Authorized Suzhou distributor · Xinya Electronic Co., Ltd.

Industrial Control Harness | Machine Wiring Loom

Industrial control and machine wiring harnesses: ferruled conductors, numbered circuits, DIN and push-in terminations built to your panel or machine schematic.

Industrial control harness with bootlace ferrules and terminal block
Made to drawing. No prices are published and there is no cart. Send the drawing, a sample or a list of from-to points and we will quote the wire, connector, crimp and test method in writing.

Industrial Control & Machine Harness: what we build

Most panel wiring failures are not electrical at all — they are a conductor that was pushed into a terminal with a few strands folded back, or a wire that was identified by position because nobody marked it. Pre-forming the loom in our workshop removes both problems from your assembly line.

Every stranded end that lands in a DIN rail terminal gets a bootlace ferrule, crimped with the profile the terminal was designed for, in the colour code that matches the conductor size. This is slower than pushing bare wire into a cage, and it is the single most effective change you can make to the reliability of a control panel.

Circuits are identified by printed number or printed sleeve to your schematic, grouped into the routing the duct will accept, and tested for continuity point to point. The loom arrives as a part that drops into the panel, not as a bundle of wire that someone has to interpret.

How we build it

  • Bootlace ferrules crimped on every stranded conductor landing in a DIN terminal
  • Printed wire numbers and sleeves keyed to your schematic
  • Branches, daisy chains and common rails pre-formed into the loom
  • Shielded sections for analogue signals and encoder feedback
  • Continuity verified point to point against the terminal list
  • Duct-friendly bundling with the bend radii the panel actually imposes

Wire we build this harness on

Every conductor is Xinya wire from this site's own catalogue, so the style inside the harness can be traced to a published data sheet. These are the lines most often specified for this application:

If your drawing names a style that is not listed here, ask — the catalogue published on this site is a subset of what the factory runs, and we can quote against a style number as easily as against a description.

How to get a quotation

Send the drawing, the sample, a photograph with a scale in shot, or a table of from-to points. Our reply names the wire style, the connector series, the crimp specification, the sleeving and the test method, so your engineers can approve the part rather than interpret a description. Nothing on this site carries a price: every harness is quoted against the specification you provide.

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Questions buyers ask about industrial control & machine harness

Should the harness use ferrules or bare wire?

For a stranded conductor landing in a cage or spring terminal, a bootlace ferrule. It gathers the strands, protects the conductor at the clamping point and gives the terminal the surface it was designed for. Bare stranded wire in a cage terminal is the most common cause of a slow, intermittent panel fault.

Which wire should a European control panel use?

H05V-K at 300/500 V covers most control circuits and H07V-K at 450/750 V covers power and motor feeds. Both are harmonised EN 50525 cable and both are listed in the VDE wire series in this catalogue.

Can you build the loom from our terminal list rather than a drawing?

Yes. A terminal list with from-to points, wire colour and size is enough for us to build and test. Many customers work that way because the schematic changes faster than the drawing set.

Do you mark the circuits?

Circuits are printed or sleeved to the identification scheme on your schematic. Unmarked looms are the reason a fault takes an hour to find instead of a minute.

How large a loom will you build?

Up to roughly 120 conductors in one part. Beyond that the loom becomes unmanageable to ship and install, and it is better split into routing sections that couple together in the panel.

Other Industrial & Automation harnesses

Request a quotation for this harness

Tell us the style, AWG, colour and quantity — or attach nothing and just describe the requirement. We reply to every enquiry.

We use your details only to answer this enquiry. No prices are published on this site.

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Questions & answers

Frequently asked questions

Certifications, lead time, payment, shipping and MOQ — the points buyers ask about most often. If something is still unclear, send us your requirement and we will answer directly. See the full FAQ →

01 Are you a manufacturer or a trading company?

We are a wire harness manufacturer — cutting, stripping, crimping, sealing and testing are all carried out in-house at our Suzhou plant. We are also an authorised distributor of Xinya brand electronic wire, so you can source both the wire and the finished harness from one supplier.

02 What certifications do your electronic wires have?

Our electronic wires carry UL, VDE, PSE and CE approvals, together with RoHS and REACH compliance for the European market; TUV approvals are available for PV and renewable-energy wire. Certificates and test reports are issued by the manufacturer and can be supplied with your quotation on request.

03 How long is the lead time?

For electronic wire, popular styles such as UL1007, UL1015, UL1061 and UL1569 are normally available quickly; other styles, non-standard colours and cut lengths usually take around 7 days. Wire harnesses are made to order, so the schedule depends on your drawing, connector availability and quantity — we confirm it in the quotation.

04 What are your payment terms?

We commonly accept T/T (telegraphic transfer), PayPal and Western Union. Typically a 30% deposit is required before production, with the balance paid before shipment.

05 How do you ship the goods?

Samples and small orders are shipped by international express (DHL, FedEx, UPS, TNT) or by air freight. Larger orders normally go by sea to reduce freight cost. We can quote EXW, FOB, CIF or door-to-door terms and will recommend the option that best fits your budget and delivery date.

06 Do you have a minimum order quantity (MOQ)?

We keep a low MOQ to support your business. Generally the MOQ is 1 piece for standard models, although it may vary slightly for customised products. Small trial orders are welcome.

07 Can you build harnesses to our own drawing or sample?

Yes. We build to print and build to sample — send us a 2D drawing, a BOM, connector part numbers or even a photo of the part in use, and we will assemble, test and quote accordingly.

08 Can I get a sample before placing a bulk order?

Yes. We are happy to build a prototype first so that you can approve the fit, crimp and finish before committing to volume. Send the drawing and the target quantity and we will quote sample cost and lead time.

09 What information do you need to give a quotation?

For wire: the style or UL number, AWG, voltage and temperature rating, insulation, conductor, colour and length. For harnesses: the drawing or BOM, connector brand and part number, terminal and housing type, wire specification, cut length and tolerance, sleeving or tubing, label and packaging requirements, quantity and destination. If anything is unclear we will ask — or propose a construction for you.

10 Do you support OEM / ODM and private labelling?

Yes. We work with customer-specified connectors and brands as well as JST, Molex and HongXing, and can add printed markers, custom labels, printed bags and your own carton artwork for OEM and ODM projects.

11 How do you control quality?

Every order goes through incoming wire inspection, cutting and stripping checks, crimp height and terminal pull-force testing, 100% continuity and open-and-short testing, and a final dimensional and visual inspection. Inspection records can be supplied with the shipment when your project requires them.

12 Can you help with wire and connector selection?

Yes — our engineers help match wire gauge, insulation and temperature rating to your current, voltage and working environment, and select a terminal and housing combination that crimps reliably. Describe the application or send a sample and we will propose a construction.

13 Can you supply cut lengths and custom packaging?

Yes. Wire can be supplied in cut lengths, coils or spools, with PE bags, cartons, pallets and printed labels arranged to suit your warehouse or production line.

14 Do you ship worldwide, and can I visit the factory?

We ship worldwide, with regular shipments to Europe, North America, South-East Asia, the Middle East and Australia. You are welcome to visit our plant in Suzhou, and you can see our production lines in the factory videos on this site.

15 What happens if there is a quality problem after delivery?

Contact us with the order or batch number and photos of the issue. We will check it against our production and inspection records and, where the fault is confirmed on our side, arrange replacement or credit.

Send us your requirement See our production lines

Need wire to a specification?

Send the style, AWG range, colour and length — or your BOM and drawing. We will come back with construction, availability and lead time. This catalogue publishes no prices; every enquiry is quoted directly.

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