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Authorized Suzhou distributor · Xinya Electronic Co., Ltd. 📞 +86 15862457677 📫 [email protected]
Xinya AWM Wire Authorized Suzhou distributor · Xinya Electronic Co., Ltd.

Switchgear Wiring Harness | Control Panel Loom

Pre-formed switchgear and control panel looms: ferruled conductors, printed circuit identification and 600–1000 V wire assembled to your wiring schedule.

Switchgear control panel harness with ferrules and contactors
Made to drawing. No prices are published and there is no cart. Send the drawing, a sample or a list of from-to points and we will quote the wire, connector, crimp and test method in writing.

Switchgear & Control Panel Harness: what we build

Panel wiring is where a project runs out of time. Pre-forming the looms moves that work from a crowded switchroom to a bench where the conductor can be stripped, ferruled, measured and tested without anyone standing on a step ladder.

Power and control are loomed separately because the conductor sizes and the terminating methods differ. Power conductors in 16 to 2 AWG take tubular or ring lugs and are routed in their own sections; control conductors take bootlace ferrules and printed identification, and are loomed in sections of ten to sixty so each section can be installed and rung out independently.

Where the schedule calls for 1000 V insulation, UL1032 covers it at 90 °C, and the 600 V work is carried by UL1015 and UL1028 with UL1283 available where the conductor runs to 2 AWG.

How we build it

  • Power and control loomed as separate sections for independent installation
  • Bootlace ferrules colour-coded by conductor size on every control end
  • Printed circuit numbers keyed to your wiring schedule and terminal list
  • Heavy-gauge lugs for 16 to 2 AWG power conductors, crimped and pull-tested
  • CT shorting links and phase marking built in where the schedule specifies them
  • Continuity rung out section by section before the loom is packed

Wire we build this harness on

Every conductor is Xinya wire from this site's own catalogue, so the style inside the harness can be traced to a published data sheet. These are the lines most often specified for this application:

If your drawing names a style that is not listed here, ask — the catalogue published on this site is a subset of what the factory runs, and we can quote against a style number as easily as against a description.

How to get a quotation

Send the drawing, the sample, a photograph with a scale in shot, or a table of from-to points. Our reply names the wire style, the connector series, the crimp specification, the sleeving and the test method, so your engineers can approve the part rather than interpret a description. Nothing on this site carries a price: every harness is quoted against the specification you provide.

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Questions buyers ask about switchgear & control panel harness

How is the panel loom split for shipping?

Into installable sections. A single loom of two hundred conductors is unmanageable on site; ten to sixty conductors per section is the practical range, and each section is rung out on our bench and labelled before it is packed.

Which wire for a 1000 V section?

UL1032 is rated 1000 V at 90 °C and is the line we use where the schedule calls for that insulation level. The 600 V work is usually UL1015 or UL1028, both of which are in this catalogue with their ratings published.

Do you fit the ferrules?

Every stranded conductor that lands in a cage or spring terminal gets a bootlace ferrule, crimped with a ferrule press and colour-coded by conductor size. This is the single change that most improves the reliability of a control panel.

Can you work from a wiring schedule instead of a drawing?

Yes, and it is common. A schedule with from-to points, conductor size and identification scheme is a complete specification for a panel loom.

Are CT circuits treated differently?

Current-transformer secondary wiring is loomed with shorting links in place so the secondary is never open during installation, and the conductor size is selected against the burden rather than by habit. Tell us the CT ratio and the burden if you want that checked.

Other Industrial & Automation harnesses

Request a quotation for this harness

Tell us the style, AWG, colour and quantity — or attach nothing and just describe the requirement. We reply to every enquiry.

We use your details only to answer this enquiry. No prices are published on this site.

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Questions & answers

Frequently asked questions

Certifications, lead time, payment, shipping and MOQ — the points buyers ask about most often. If something is still unclear, send us your requirement and we will answer directly. See the full FAQ →

01 Are you a manufacturer or a trading company?

We are a wire harness manufacturer — cutting, stripping, crimping, sealing and testing are all carried out in-house at our Suzhou plant. We are also an authorised distributor of Xinya brand electronic wire, so you can source both the wire and the finished harness from one supplier.

02 What certifications do your electronic wires have?

Our electronic wires carry UL, VDE, PSE and CE approvals, together with RoHS and REACH compliance for the European market; TUV approvals are available for PV and renewable-energy wire. Certificates and test reports are issued by the manufacturer and can be supplied with your quotation on request.

03 How long is the lead time?

For electronic wire, popular styles such as UL1007, UL1015, UL1061 and UL1569 are normally available quickly; other styles, non-standard colours and cut lengths usually take around 7 days. Wire harnesses are made to order, so the schedule depends on your drawing, connector availability and quantity — we confirm it in the quotation.

04 What are your payment terms?

We commonly accept T/T (telegraphic transfer), PayPal and Western Union. Typically a 30% deposit is required before production, with the balance paid before shipment.

05 How do you ship the goods?

Samples and small orders are shipped by international express (DHL, FedEx, UPS, TNT) or by air freight. Larger orders normally go by sea to reduce freight cost. We can quote EXW, FOB, CIF or door-to-door terms and will recommend the option that best fits your budget and delivery date.

06 Do you have a minimum order quantity (MOQ)?

We keep a low MOQ to support your business. Generally the MOQ is 1 piece for standard models, although it may vary slightly for customised products. Small trial orders are welcome.

07 Can you build harnesses to our own drawing or sample?

Yes. We build to print and build to sample — send us a 2D drawing, a BOM, connector part numbers or even a photo of the part in use, and we will assemble, test and quote accordingly.

08 Can I get a sample before placing a bulk order?

Yes. We are happy to build a prototype first so that you can approve the fit, crimp and finish before committing to volume. Send the drawing and the target quantity and we will quote sample cost and lead time.

09 What information do you need to give a quotation?

For wire: the style or UL number, AWG, voltage and temperature rating, insulation, conductor, colour and length. For harnesses: the drawing or BOM, connector brand and part number, terminal and housing type, wire specification, cut length and tolerance, sleeving or tubing, label and packaging requirements, quantity and destination. If anything is unclear we will ask — or propose a construction for you.

10 Do you support OEM / ODM and private labelling?

Yes. We work with customer-specified connectors and brands as well as JST, Molex and HongXing, and can add printed markers, custom labels, printed bags and your own carton artwork for OEM and ODM projects.

11 How do you control quality?

Every order goes through incoming wire inspection, cutting and stripping checks, crimp height and terminal pull-force testing, 100% continuity and open-and-short testing, and a final dimensional and visual inspection. Inspection records can be supplied with the shipment when your project requires them.

12 Can you help with wire and connector selection?

Yes — our engineers help match wire gauge, insulation and temperature rating to your current, voltage and working environment, and select a terminal and housing combination that crimps reliably. Describe the application or send a sample and we will propose a construction.

13 Can you supply cut lengths and custom packaging?

Yes. Wire can be supplied in cut lengths, coils or spools, with PE bags, cartons, pallets and printed labels arranged to suit your warehouse or production line.

14 Do you ship worldwide, and can I visit the factory?

We ship worldwide, with regular shipments to Europe, North America, South-East Asia, the Middle East and Australia. You are welcome to visit our plant in Suzhou, and you can see our production lines in the factory videos on this site.

15 What happens if there is a quality problem after delivery?

Contact us with the order or batch number and photos of the issue. We will check it against our production and inspection records and, where the fault is confirmed on our side, arrange replacement or credit.

Send us your requirement See our production lines

Need wire to a specification?

Send the style, AWG range, colour and length — or your BOM and drawing. We will come back with construction, availability and lead time. This catalogue publishes no prices; every enquiry is quoted directly.

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